HPHT Operations
Design, Execution & Risk Management
Duration: 5 Days
Target Audience: Drilling Engineers, Completions Engineers, Well Planners, Wellsite Supervisors, Technical Managers
Delivery Mode: Classroom / Virtual with Calculations, Workshops, and HPHT Case Studies
Level: Advanced

Course Overview

This course provides in-depth knowledge of high-pressure high-temperature (HPHT) well operations, including planning, equipment selection, well design, fluids management, well control, and safety considerations. Participants will develop expertise to plan and execute HPHT wells safely and efficiently, while managing the unique challenges of extreme downhole conditions.

Day-by-Day Outline

Day 1 – Fundamentals of HPHT Wells

  • - Definition and industry thresholds for HPHT wells
  • - Challenges associated with high pressures and temperatures
  • - Regulatory and certification requirements
  • - Historical HPHT well performance and lessons learned
  • - Exercise: Identify HPHT conditions in well profiles

Day 2 – HPHT Well Design & Equipment

  • - Casing and tubing design considerations for HPHT loads
  • - Material selection: metallurgy, elastomers, sealing elements
  • - HPHT wellhead and BOP equipment specifications
  • - Testing and qualification standards for HPHT tools
  • - Workshop: Design a casing program for an HPHT well scenario

Day 3 – HPHT Drilling Fluids & Hydraulics

  • - HPHT mud properties: thermal stability, rheology, weight
  • - HPHT pressure and temperature effects on ECD
  • - Surge & swab calculations in narrow pressure windows
  • - Managing gas solubility in HPHT fluids
  • - Exercise: Calculate hydraulics and ECD for an HPHT drilling section

Day 4 – HPHT Well Control & Safety Management

  • - Kick detection and shut-in procedures at HPHT conditions
  • - Gas influx behavior at high temperatures and pressures
  • - HPHT-specific blowout preventer considerations
  • - Safety and contingency planning for HPHT operations
  • - Workshop: Develop a well control response plan for an HPHT kick scenario

Day 5 – HPHT Case Studies & Risk Mitigation

  • - Review of notable HPHT well incidents and successes
  • - Integrated risk assessment for HPHT well planning
  • - Mitigation strategies for thermal expansion, annular pressure buildup
  • - Post-job evaluation and continuous improvement for HPHT wells
  • - Capstone Project: Prepare a comprehensive HPHT well plan with risk analysis

Expected Learning Outcomes

  •  Design casing, equipment, and mud programs for HPHT wells
  •  Perform advanced hydraulics and well control calculations for extreme conditions
  •  Identify and mitigate risks associated with HPHT operations
  •  Apply industry standards and best practices to HPHT well execution
  •  Develop comprehensive plans to safely drill and complete HPHT wells

Customizable Add-ons
Tailored content for local geology (e.g. Nile Delta, Western Desert)
Lab visit or simulation hands-on demo
Integration with economics or production courses

Special Customization for Regional NOCs

- Includes legal and fiscal case examples from MENA & Africa
- Arabic-English bilingual delivery available

- Tailored licensing round simulation exercises
- Optional site visits to local oilfields or regulatory agencies







Trainer Profile

- Senior reservoir and exploration engineers from IOCs and NOCs
- Former advisors to government ministries
- Experts in petroleum contracts and economic modeling


Certification

Participants will receive a Certificate of Completion and a performance report including assessment outcomes and instructor feedback.