Well Completion & Workover Procedures Design, Execution & Optimization
Duration: 5 Days
Target Audience: Completion Engineers, Workover Supervisors, Production Engineers, Wellsite Engineers, Operations Personnel
Delivery Mode: Classroom / Virtual with Practical Workshops, Design Exercises, and Case Studies
Level: Intermediate to Advanced

Course Overview

This course covers the principles, procedures, and best practices for designing and executing well completion and workover operations. Participants will learn about modern completion techniques, equipment selection, workover planning, production optimization, integrity assurance, and troubleshooting of common completion and workover problems.

Day-by-Day Outline

Day 1 – Fundamentals of Well Completion

  • - Completion types: open hole, cased hole, liner completions
  • - Key components: tubing, packers, safety valves, flow control devices
  • - Design considerations for maximizing production and ensuring integrity
  • - Safety and environmental considerations in completion operations
  • - Exercise: Identify and select appropriate completion equipment

Day 2 – Perforating & Sand Control Techniques

  • - Perforation strategies: underbalanced, overbalanced, tubing-conveyed perforating
  • - Selection of charges and gun systems
  • - Sand production mechanisms and control methods
  • - Gravel packing, frac-pack, expandable screens, and chemical consolidation
  • - Workshop: Design a perforation and sand control plan for a horizontal well

Day 3 – Workover Planning & Execution

  • - Objectives of workover operations: restoring or enhancing production
  • - Workover rig equipment and capabilities
  • - Fishing, milling, and cleanout operations
  • - Well kill methods and fluid selection for workover
  • - Exercise: Prepare a workover program for a well with declining production

Day 4 – Production Optimization & Integrity Management

  • - Diagnosis of completion and production problems
  • - Tubing and casing integrity evaluations
  • - Inflow performance relationship (IPR) and productivity index analysis
  • - Artificial lift considerations during workovers
  • - Workshop: Evaluate production data and recommend optimization strategies

Day 5 – Case Studies & Best Practices

  • - Case studies of successful and failed completions and workovers
  • - Lessons learned from real-world operations
  • - Integrated approach to completion design and workover planning
  • - Economic evaluation of workover and recompletion projects
  • - Capstone Project: Develop a comprehensive completion and workover plan for a mature well

Expected Learning Outcomes

  •  Design and execute effective well completions for various reservoir conditions
  •  Plan and carry out safe and efficient workover operations
  •  Select appropriate equipment and techniques for perforating and sand control
  •  Diagnose and solve production problems using well integrity and IPR analysis
  •  Apply best practices for optimizing well performance and extending well life
Customizable Add-ons
Tailored content for local geology (e.g. Nile Delta, Western Desert)
Lab visit or simulation hands-on demo
Integration with economics or production courses

Special Customization for Regional NOCs

- Includes legal and fiscal case examples from MENA & Africa
- Arabic-English bilingual delivery available
- Tailored licensing round simulation exercises
- Optional site visits to local oilfields or regulatory agencies








Trainer Profile

- Senior reservoir and exploration engineers from IOCs and NOCs
- Former advisors to government ministries
- Experts in petroleum contracts and economic modeling


Certification

Participants will receive a Certificate of Completion and a performance report including assessment outcomes and instructor feedback.