Advanced Practical Well Control
with
DrillSIM 5000
Duration: 5 Days
Target Audience: Senior Drilling Engineers, Wellsite Supervisors, Toolpushers, Rig Managers, Well Control Specialists
Delivery Mode: Classroom + Practical Sessions Using DrillSIM 5000 Simulator
Level: Advanced

Course Overview

This advanced course focuses on practical well control skills for challenging drilling environments, including HPHT wells, deviated and horizontal wells, and complex kick scenarios. The program combines advanced well control theory with intensive simulator-based exercises using the DrillSIM 5000, ensuring participants develop the competence to handle real-life well control situations confidently and safely.

Day-by-Day Outline

Day 1 – Advanced Well Control Principles & Kick Tolerance

  • - Review of kick causes, detection methods, and early warning signs
  • - Advanced gas behavior modeling in HPHT and deepwater wells
  • - Kick tolerance calculations for narrow mud windows
  • - Dynamic kill methods and kill sheet preparation
  • - Exercise: Calculate kick tolerance for horizontal and deep HPHT wells

Day 2 – Shut-In Procedures & Pressure Control Techniques

  • - Hard shut-in and soft shut-in: selecting the right approach
  • - Accumulator systems and pressure response analysis
  • - Slow circulating rate (SCR) determination and accuracy
  • - Friction pressure and surge/swab effects during shut-in
  • - Workshop: Develop shut-in procedures for various well profiles

 

 

Day 3 – Advanced Kill Methods & MPD Integration

  • - Wait-and-Weight, Driller’s, and Concurrent kill methods
  • - Volumetric well control in tight formations
  • - Managed Pressure Drilling (MPD) integration with well control
  • - Stripping techniques through BOP stack
  • - Exercise: Design a kill plan combining MPD and conventional methods

Day 4 – Simulator Practice: Kick Response & Team Drills

  • - Introduction to DrillSIM 5000 interface and scenarios
  • - Real-time simulation of kick detection and shut-in
  • - Circulating out influxes with varying kick intensities
  • - Team exercises: practicing communication and role clarity
  • - Team Exercise: Respond to escalating kick events in a simulated environment

Day 5 – Simulator Practice: Complex Well Control Scenarios

  • - Complex kick scenarios: multiple influxes, gas migration, HPHT kicks
  • - Simulating well control in horizontal and deviated wells
  • - Post-kill analysis and lessons learned reviews
  • - Emergency well control procedures and relief well considerations
  • - Capstone Project: Execute a complete well control operation on DrillSIM 5000 from detection to successful kill, followed by performance assessment

Expected Learning Outcomes

  •  Detect and respond to complex kick scenarios with confidence
  •  Apply advanced kill techniques and integrate MPD into well control
  •  Perform accurate kick tolerance and kill sheet calculations
  •  Operate safely and efficiently under simulated well control emergencies
  •  Lead effective well control teams during high-pressure situations


Customizable Add-ons
Tailored content for local geology (e.g. Nile Delta, Western Desert)
Lab visit or simulation hands-on demo
Integration with economics or production courses







Special Customization for Regional NOCs

- Includes legal and fiscal case examples from MENA & Africa
- Arabic-English bilingual delivery available

- Tailored licensing round simulation exercises
- Optional site visits to local oilfields or regulatory agencies


Trainer Profile

- Senior reservoir and exploration engineers from IOCs and NOCs
- Former advisors to government ministries
- Experts in petroleum contracts and economic modeling


Certification

Participants will receive a Certificate of Completion and a performance report including assessment outcomes and instructor feedback.